Safety Chuck

We are a leading Wholesaler of foot and flange sliding safety chuck and axial shifting safety chuck from Vadodara, India.

FOOT AND FLANGE SLIDING SAFETY CHUCK

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₹ 6500 / Piece Get Latest Price

Size100 mm
Capacity500 Kg
Usage/ApplicationPrinting Industry
Country of OriginMade in India
Key Features & Construction

Here are the main features, parts, and how such a chuck is built:

Component / FeatureDescription / Role
Chuck body / housing The main structure, cast or machined, supports internal parts, provides mounting.
Mounting feet or flange Depending on variant, the housing has feet (base) or a flange to bolt to machine frame.
Sliding mechanism The chuck has a mechanism (spline, cam, lead screw) that allows the gripping element (jaw / insert) to slide axially by some distance (e.g. ± 25 mm, ± 50 mm) to align, load, or center the roll. For instance, Aston’s sliding safety chucks allow axial adjustment of 50 mm or 100 mm. 
Jaw inserts / gripping surfaces These may be square jaws, triangular, square/round, V-shapes, or specialized inserts. Often these are replaceable to reduce cost of maintenance. 
Locking / safety mechanism A mechanism to lock the jaws in position once engaged, preventing slippage or unintentional release. Some versions have “automatic locking upon rotation.” 
Adjustment / actuation For sliding: handwheels, lead screws, spline cams, or motor drives can move the jaws axially while the machine is running (in some models).
Overload / safety release (if incorporated) Some safety chucks have features so that, in overload, they slip or disengage to prevent damage. (Though depending on model)
Bearings, seals, bushings To support the sliding movement with minimal wear, guide surfaces, lubrication, and protection from contaminants.
Replaceable wear parts Jaws / inserts are often replaceable to reduce long‑term cost. Many manufacturers offer replaceable inserts. 
Working Principle & Operation
  1. Loading / adjustment

    • When a roll core or shaft needs to be mounted, the sliding jaw (or insert) is retracted (moved axially) to allow insertion.

    • Then the jaw is moved axially (slid) to its clamping position (toward the shaft).

    • The chuck locks in place, securing the shaft.

  2. Torque / drive transmission

    • Once locked, the chuck transmits torque from driving mechanism (motor, gearbox) to the shaft/roll, holding it rigidly.

    • Because of good alignment and concentricity, vibration and runout are minimized.

  3. Axial / positional adjustment during operation

    • In advanced sliding chucks, the axial position can be adjusted while the machine is running (for example to compensate for core movement, alignment, tension control). Aston’s product line supports axial adjustment during operation. 

    • This ability to adjust on-the-fly is a major advantage of sliding over tilting chucks.

  4. Release / unloading

    • To remove the shaft, the locking is released, the sliding jaw retracts, and the shaft can be withdrawn.

  5. Safety / automatic locking

    • Some designs include “auto-lock” features: e.g. the chuck automatically engages (locks) when rotation begins, preventing forgetting to clamp. Double E’s Auto‑Lock safety chuck uses sliding design to eliminate pinch points and has foot & flange mount models. 

    • Others ensure locking only in safe positions, with guards or pins to prevent injury.

AXIAL SHIFTING SAFETY CHUCK

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₹ 6500 / Piece Get Latest Price

Size100 mm
How It Works / Operation
  1. Loading / initial setup
    The roll (or core) is placed into the chuck while the axial shift mechanism is in its neutral (centered or retracted) position.

  2. Adjustment / alignment
    Once the roll is in place, the chuck is shifted axially (using hand‑wheel, crank, or motor) to align the web or material correctly into downstream machinery (e.g. to remove edge slack, avoid misalignment, ensure even tension).

  3. Locking
    After alignment, the locking mechanism is engaged (mechanical lock / pin / flange lock) so that the chuck no longer moves, or moves only under designed tolerance.

  4. Operation (running)
    The machine runs, the roll rotates, tension is maintained, etc. If shifting was done properly, operation proceeds with minimal vibration or misalignment.

  5. Adjustment during operation (if needed)
    Some chucks allow axial shift while running to correct drift or misalignment that appeared due to roll eccentricity or core movement. This has to be controlled safely. 

  6. Unloading
    After operation, unlock, retract or shift back as needed, remove the roll or core.

Typical Specifications

From published products, here are typical values / ranges for axial shifting safety chucks:

SpecificationTypical Values
Axial shift distance 50 mm or 100 mm commonly. 
Maximum roll / shaft weight (“beam weight”) Up to ~ 2,800 kg in some models (Boschert SK‑type). 
Maximum torque Up to ~ 1,100 Nm or more depending on size. 
Shaft / core size (square, triangular, etc.) Square 22‑30 mm, 30‑40 mm, 40‑50 mm etc. Also triangular or mixed types. 
Mounting Flange or pedestal/pillow block styles. 
Advantages & Why Used
  • Improved alignment: Axial shifting helps ensure the web/material enters the machine straight, reducing edge damage, wrinkles, misfeeds.

  • Reduced downtime and roll damage: Instead of stopping machine to tweak roll position, you can shift while the machine is running (if safe), saving time.

  • Better quality / less scrap: By avoiding misalignment and related defects.

  • Flexibility: Rolls of different core sizes, widths, etc. can be better accommodated, adjusting alignment for each.

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Nalin Shah (CEO)
Arihant Enterprises
Basement, Shree Complex, B/H Jubileebaug, Huzurat Paga Road
Vadodara - 390001, Gujarat, India

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